EVISCERATION PROCESS
It is the processing of extracting the viscera in the carcass, meaning the process of automated ally transferring the
carcass after plucking to the evisceration processing, dissecting the vent, removing viscera and crop, and then washing.
Hygienic treatment is possible as there is no breakage of carcass during the evisceration processing and breakage of viscera is prevented.
Automatic Rehanging Machine
· More than 99% of rehanging rate is possible by the precise
control with encoder method.
· In case of momentary load, rehanging is executed at the original site
· In case of the mechanical load occurrence, the cylinder operates and
carcass automated ally in order to prevent fracture of the leg. When the
drops the machine is self-restored, the cylinder stops operation
· As rehanging is executed by the clip-typed lever method using the spring
rather than the lever of given interval, rehanging is possible without any
fracture of leg though the chicken size is different
· The blade of the chicken-leg cutter is made of 440C material which
is excellent in durability.
Auto Vent Cutter
· There is no operational error as the probe pole is set at the same work
standard point all the time in proportion to the size of carcass from
broiler chicken to Korean national chicken to layer chicken.
· By cutting after pulling back the tail, accurate and hygienic work is
possible without damage of the tail part.
· After cutting the vent accurately with the rotating circular blade,
the machine draws up the vent by about 5~6cm and makes it
hung outside the carcass
· The circular blade for cutting vent is excellent in durability as it is made
of the high speed steel which is low in wear rate and special-heat treated
· The blade is easy to replace as it is screw driven
· The circular blade passes through the washing section once after the vent
operation is completed in order to prevent cross-contamination in
the next processing.
Auto Openning Machine
· TAEJIN's vent-opening machine is capable of bypass, upper and lower
operation, and adjustment as the occasion demands
· All the materials, by using stainless steel and special material,
are excellent in durability.
· When opening the vent, a spherical ball is attached to the blade
fixing device in order to prevent damage of the viscera in the carcass,
avoiding the contamination of carcass caused by breakage of the viscera.
· By adjusting the stroke of blade operation with the CAM, the machine
controls the cutting depth, cutting length, etc., letting adjustment
possible according to various weight and carcass size of semi
chicken, broiler
chicken, layer chicken (old chicken) etc.
ARTEC : Art & Technology
· This eviscerator has been developed to be suitable for the characteristics
of the chicken produced in each country, having large adaptability
according to the deviation of chicken
· It does not damage the viscera even at a high speed of 12,500
chickens per hour, and picks up the neck accurately at the
bottom point of neck guide, extracting the viscera very stably.
· The real-time monitor of the clip-typed eviscerator indicates the hourly
treatment speed, quantity of chicken and viscera, evisceration rate, and
evisceration rate per each unit, making management of carcass
quality and machine very easy.
· The clip-typed spoon of the eviscerator is washed by the injection nozzle
after the operation is completed, and then returns to the initial processing
· The viscera extracted without damage are automated ally transferred to
the pack shackle of the viscera processing line, and all the facilities of
the viscera processing line can be automated, leading to the labor cuts.
· The visceral residue generated during the evisceration work is gathered
at the collect tank beneath the lower hopper, and is transferred and
collected at a certain place by the transfer device.
Auto Cropping Machine
· The crop-removing spindle passes through the abdominal cavity of
carcass and rotates at the neck part, removing the respiratory tract,
esophagus and crop effectively.
· The spindle rotates and winds the crop and the respiratory tract tube,
which are separated and removed by the brush
· As the washing water is sprayed to the inside of carcass, the washing
effect of the carcass is outstanding
· When the spindle is worn out, it can be easily replaced
· Up-and-down operation by hydraulic pressure, adjustment and
replacement of parts, and maintenance, such as bypass et al, are easy
· All the materials, by selecting the stainless steel 304 and special material,
are excellent in durability
Auto Final Inspector
· After entering into the internal part, the suction gun effectively
removes the visceral residue remaining in the abdominal cavity,
such as lung particle.
· blood corpuscles et al, by strong vacuum pressure
· The units having finished the vacuum suction are washed by the spray
nozzle in order to prevent the cross contamination in the next work.
· The final inspector controls the vacuum suction rate easily and
also has the bypass function, making part replacement and
maintenance convenient
Auto In/Out Washer
· The carcass washer controls the water capacity of external spray by
independent valve method, and lets up-and-down stroke of the internal
spray nozzle be controlled.
· As the washing probe at the end part of internal unit opens the
space of the neck part, the washing water flushes well without
damaging the carcass.
· As the washing water is sprayed out only when the spray nozzle
goes up and down inside the carcass, water usage is minimized.
· The washing nozzles are installed at both inside and outside of
the carcass, making it possible to wash both inside and outside
at the same time
· Especially durable materials, such as stainless steel et al,
were selected for all the materials.
Offal processing line
Pack Shackle
· As it is made of the stainless steel material, the pack shackle is
strong in durability and hygienic. Hinge pin is also good in strength
and durability as it is made of PET.
· Additional resin foam is attached to the clip part in order to prevent
any breakage of viscera during the transfer, and the resin foam is
excellent in inter-convertibility as it was installed at the existing trolley.
Bird Inspection table
· By making carcasses and bulk of viscera pass across two inspection
tables installed with the three-wavelength illumination system of more
than 550(LUX) and the reflector simultaneously, the veterinarian can
inspect them accurately and efficiently without confusion.
Inedible intestine reomver
· The installed screw sweeps down the agglomerated viscera, and cuts
the inedible parts. The guide is installed to prevent the edible
byproducts from being damaged. The blade is made of durable and
strong stainless steel and easily replaced by adjusting the
blade motor base.
Gizzard dropper
· The blade is made of the stainless steel 440C, and is excellent
in durability.
· When the dropper enters into the viscera, the slope-adjusting
guide secures the cutting space at the gizzard, thus allowing
the dropper to cut the gizzard without damage.
· The motor is adjustable up and down, thus making it possible
to adjust the cutting point
Gizzard Separator
· The blade is made of durable and strong SUS440C, and easily
replaced by adjusting the blade motor base
· The safety sensor is installed in order to stop the
operation for safety when the cover is opened
Gizzard Peeler
· This is the equipment for automated ally peeling the membrane
attached to the inside of gizzard after removing
the foreign substances in the gizzard
Heart Unloader
· The pack shackle operated by CAM unloads the heart and,
after the unloading,the pack shackle is washed by the spray
nozzle installed at its end part.
· The MC CAM processing contributes to the excellent
function of the heart unloader, and the upper guide grabs
the trolley in order to prevent shaking when the clip is opened.
Heart Separator
· The heart unloaded from the heart unloader is separated
from lung, visceral residue et al by the gap of the
rotating screw
· The separated heart is discharged by the screw conveyer
belt, and the discharged heart is transferred to the
edible by-product workings by the Crank Murzan Pump
Chiller for eidible offals
· Its air aerator prevents the gizzards from being converged
on one place, and the screw is strong against load capacity
as it is in the form of bending
· It has superior effect on byproduct washing and chilling,
and it is excellent in durability as it is made of stainless
steel material.
234-1, Deokdo-ri, Gwangjeok-myeon, Yangju-city, Gyeonggi-do, KOREA. 82.31.879.5000 taejin@taejinpoultry.com 82.31.879.8014
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